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Roll forming in high-tensile steels

DURAMAX HZP KA BX for highest tool life in demanding materials.

Roll forming is the ideal machining process in materials up to 1.400 N/mm² and a elongation at rupture of at least 8 %.

High-strength steels in the range of 1,000 to 1,400 N/mm² place significantly higher demands on the tools used – this is where our new HZP geometry steps in.

The new polygon shape was specifically developed for machining high-tensile steels and has proven successful in many series production projects, demonstrating itself to be the most economical solution on the market. Now comes the next step: its introduction as a new standard geometry.

Another advantage of the HZP family is the increased number of polygons. This ensures a more even distribution of forces during the forming process and thus contributes significantly to a longer tool life.

The DURAMAX HZP is manufactured from a material developed specifically for roll taps, which guarantees maximum stability and durability.

The tool is completed by the new high- performance BX coating, which was also developed for high-tensile steels. It impresses with its excellent heat resistance and exceptionally smooth surface. This significantly reduces adhesion and abrasion wear – for maximum machine uptime and process reliability.

The DURAMAX HZP. Our flagship product for chipless thread machining in high-strength steels.

 

Our geometries

DURAMAX N for all formable materials, good cutting speed and tool life

DURAMAX H for all formable materials, high cutting speed and tool life

DURAMAX GAL for aluminum alloys

DURAMAX HZP for high-tensile steels

Catalog program

DURAMAX HZP KA BX

  • coating: BX
  • coolant: axial
  • chamfer form: C / 2-3
  • thread tolerances: 6HX, 6GX
  • shank tolerance: h6
  • material: HSSE-PM


** M3 without internal coolant

Ød1 P ID
6HX
ID
6GX
M 3 0.5 098006** 097898**
M 4 0.7 098009 097899
M 5 0.8 098010 097901
M 6 1 097892 097903
M 8 1.25 098011 097904
M 10 1.5 098013 098020
M 12 1.75 098014 098022
M 14 2 097893 098108
M 16 2 076820 098109
M 18 2.5 097895 098107
M 20 2.5 097897 098015
Ød1 P ID
6HX
ID
6GX
M 8 1 098103 098118
M 10 1 098106 098120
M 12 1 098110 098121
M 12 1.5 098111 098122
M 14 1.5 098113 098123
M 16 1.5 098114 098124
M 18 1.5 098115 098125
M 20 1.5 098117 098126

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